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STEM Turnkey
An ESA Organics Company
Pilot Project

Case Study: 6950 Stirling Road Pilot Project

How our flagship campus build became the proof point — and the operational footprint — for every Organic Aqua Fresh school deployment that followed.

~941 sqft
Site footprint
Dedicated AgTech lab room
72 TS40
Vertical tower count
+ GS8 germination module
250+
Students served
Daily fresh servings
~156 lbs
Weekly yield
Clean leafy greens & herbs
01 · The Challenge

Bridge classroom & cafeteria — without disrupting either.

The school faced a familiar problem: a STEM track that lived entirely on paper and a cafeteria operation strained by commercial supply-chain volatility. Faculty wanted a signature, hands-on technical program; food service needed predictable produce volume; administration needed it all to land within a single capital budget cycle.

Traditional educational programs hand students a textbook. The 6950 Stirling site wanted to hand them a fully functional, living laboratory driven by advanced automation and closed-loop technologies — one that simultaneously functioned as a high-yield production hub strengthening local food security.

02 · Our Approach

A turnkey installation with a curriculum baked in.

We engineered two core commercial-grade agricultural modules into a single cohesive smart-facility footprint — paired directly with the project-based K-12 STEM curriculum students would interact with daily.

Module A · Vertical Production & Germination

A high-yield vertical cultivation array with dedicated reservoir tanks, high-efficiency plumbing, water delivery pumps, and integrated power electronics. Plus a GS8 germination module that doubles as a commercial microgreens rack.

Module B · IAS1200 Intelligent Aquaponics System

Custom-tailored to the room's exact dimensions, with high-visibility design features so students can see the biology in motion.

Plexiglass Fish Observatories

Two custom plexiglass fish tanks (36″ W × 48″ L × 36″ D) giving students unobstructed views of aquatic biology in real time.

Automated Logic Controller

Central processing unit with real-time sensors for pH, Dissolved Oxygen, and temperature, plus auto-dosing pumps that dynamically stabilize water chemistry without human intervention.

03 · The Build

Inside the 941 sqft footprint.

The lab was sized to comfortably support 250+ daily servings within a standard AgTech classroom envelope. The build pairs the TS-class vertical towers with a GS8 germination rack and a custom Aqua1200-grade aquaponic loop.

ComponentSpecRole
TS54 / TS20 Vertical Towers72 towers across the production wallPrimary leafy-greens production — staggered weekly harvests feed a continuous cafeteria pipeline.
GS8 Germination ModuleMulti-tier rackSeedling incubation + a secondary commercial-scale rack for high-value microgreens.
Aqua1200 / IAS1200 LoopCustom-built filtration & circulationThree-phase filter, mechanical solids separators, biological nitrification, mineralization tank, buffer tank, master recirculating tank.
Plexiglass Fish Observatories2 × 36″ × 48″ × 36″ tanksLive visibility for the biology and chemistry modules.
Automation ControllerRaspberry Pi + relay matrixpH / DO / temperature sensing, auto-dosing pumps, programmable feeding + lighting schedules.

Note: The exact TS-class mix at 6950 Stirling combined the TS54 production line with a smaller TS20 cluster for higher-rotation crops. Full BOM available on request.

“As our very first customer, we want to ensure this project serves as a highly successful footprint for all of our future school installations.”
— From the pilot-partner correspondence, 2026
04 · Outcomes

A signature feature with measurable operational lift.

Once operational, the pilot delivered the projected weekly yield of fresh leafy greens directly into the school’s daily lunch rotation — eliminating commercial transit emissions, post-harvest nutrient degradation, and intensive prep labor for the kitchen team.

  • ~5,600 lbs / yr
    Harvested produce (projected)
    Across 52 weeks of year-round operation
  • 45,000+
    Annual servings into the cafeteria
    Across the 180-day academic year
  • 95% less water
    vs. field-based procurement
    Closed-loop recirculation
  • 0% pesticides
    Strictly controlled biosphere
    100% clean, organic intake
  • Zero food miles
    Harvest-to-tray distance
    Delivered across the hallway
  • Year-round
    Predictable supply
    52 weeks of deterministic menu planning
05 · What’s Next

From flagship pilot to replicable footprint.

The 6950 Stirling deployment is the reference architecture for every subsequent school engagement. Every spec — tower count, observatory dimensions, controller logic, curriculum cadence — has been hardened into a turnkey package we can drop on any K-12 campus with the right room and the right capital plan (grants included).

Next-phase expansions under evaluation: a 24-TS40 entry tier for smaller campuses (~$34,680 capital cost), and a 72-TS40 full-scale build (~$71,000 capital cost) designed for 500+ student bodies.

See if your campus fits

Could this be your campus?

Tell us the basics — student enrollment, available room footprint, funding timeline — and we’ll send back a customized System-to-Student Campus Blueprint, grant eligibility review, and replication plan based on the 6950 Stirling footprint.

See if your campus fits